Industry Adaptability of BOLYFA Full-automatic Three-in-one Equipment for Laminating, Pressurizing and Film Stripping
In the consumer electronics field: In the consumer electronics industry, this equipment can be used for the lamination of foam on mobile phone/tablet screens and the bubble-free installation of tempered films. It effectively improves the assembly quality of products and the user experience.
In the new energy and automotive fields: In the new energy and automotive industries, it can achieve the lamination of battery insulation films and the precise attachment of in-vehicle labels, providing efficient and reliable solutions for the production of related products.
In the medical device field: In the medical device industry, the equipment can be used for the attachment of labels on sterile packaging and fully meets the strict requirements of a Class 1000 clean environment, ensuring the safety and quality of medical device products.
In the field of industrial production, the full-automatic three-in-one equipment for laminating, pressurizing, and film stripping has become a key piece of equipment for improving production efficiency and product quality. Represented by the "BOLYFA Full-automatic Three-in-one Equipment for Laminating, Pressurizing and Film Stripping", this kind of equipment integrates a variety of advanced functions and is widely used in multiple industries.
I. Core Functions and Performance Parameters
Function Integration
Integration of Three-in-one Process: This equipment perfectly integrates three key processes: automatic lamination (applicable to materials such as double-sided adhesive and protective film), pressurization (ensuring no air bubbles remain after lamination), and film stripping (automatically peeling off the backing paper). It realizes a high-precision automated operation process, greatly improving production efficiency and product consistency.
Wide Range of Applicable Scenarios: It performs excellently in various precision mounting scenarios, especially suitable for the lamination of display backlight modules, the lamination of mobile phone tempered films, and the pasting of electronic component labels, etc., and can meet the strict requirements of different industries for high-precision mounting.
Precision and Efficiency
Excellent Lamination Precision: The lamination precision fluctuates between ±0.03mm and ±1mm, and the specific value depends on the type of equipment. For example, a professional tempered film laminating machine among high-precision models can control the lamination precision at an astonishing ±0.03mm, providing a solid guarantee for the high-quality lamination of products.
High Production Capacity: In terms of production efficiency, high-speed models can complete the mounting of 1,000 to 1,200 pieces per hour. For medium and low-speed models, depending on the operator's proficiency, the mounting time for each piece ranges from 4.5 to 20 seconds, which can meet the production needs of different scales.
Precise Pressurization Control: Some equipment uses pressure sensors or roller pressing technology to precisely regulate the pressurization process, ensuring that the laminated products have no air bubbles and no indentations, effectively improving the appearance quality and performance of the products.
Equipment Configuration
Flexible Feeding System: The feeding system has strong compatibility. It can support roll materials with a maximum width of 500mm and is also adaptable to sheet material feeding. Some advanced models are also equipped with an automatic roll changing function, further improving the continuity and automation level of production.
Stable Motion Control: Adopting a motion control scheme of a servo motor combined with precision guide rails, the equipment's repeated positioning accuracy can reach ±0.02mm, enabling it to accurately complete the lamination tasks of complex paths and adapt to diverse product requirements.
Strict Environmental Requirements: In some application scenarios with harsh environmental requirements, such as the display lamination scenario, the equipment needs to operate in an environment with a static cleanliness level of 100. At the same time, the environmental temperature and humidity need to be controlled within the range of 10 to 40°C and a relative humidity of 20% to 80% RH to ensure the stable operation of the equipment and the lamination quality.
Technical Highlights and Industry Applications
Intelligent Control
Advanced Electrical Control System: Equipped with an advanced electrical control system, a touch screen, and high-precision sensors, it ensures that the equipment can operate stably for 7×24 hours and can send out alarm signals in a timely manner in case of failures, greatly improving the reliability and maintenance convenience of the equipment.
Powerful Compatibility Expansion: Adopting the modular design concept, the equipment can achieve rapid model change, with a model change time of ≤15 minutes. It can easily adapt to various sizes of materials, including sheet materials, roll materials, and irregular-shaped parts, etc., to meet the diverse production needs of different customers.
The BOLYFA Full-automatic Three-in-one Equipment for Laminating, Pressurizing and Film Stripping has been widely applied in the current market. Similar equipment has been widely used and has mature technologies in fields such as consumer electronics and new energy.
| Parameter Category | Parameter Value | Explanation |
Equipment Size | Length 1500mm × Width 1130mm × Height 1426mm | Adopting a compact design concept, it can well adapt to the layout of small and medium-sized production lines. Referring to the standard size of mask equipment, it has a high space utilization rate and can effectively save production site space. |
Power Supply Requirements | 220V/1Ph/50Hz, Power 1.5 - 10kW | In some scenarios requiring high-power operation, such as when the equipment is equipped with a heating module or there is a demand for multi-axis synchronous movement, this equipment can provide stable power supply to meet the energy needs under different working conditions. |
Air Pressure Requirements | 0.4 - 0.7MPa | This air pressure range can strongly support the stable operation of pneumatic components such as pneumatic grippers and pressurizing heads. When the equipment performs film stripping and lamination operations, it can ensure accurate and smooth actions, providing a reliable guarantee for high-quality processing. |
Applicable Material Size | Sheet Material: 95×140mm - 160×220mm | The initial design of the equipment can handle conventional-sized sheet materials and has good expandability. For special materials such as new energy battery insulation films, when the width does not exceed 500mm, the equipment can also be adapted for processing through corresponding adjustments or upgrades to meet diverse production needs. |
Production Efficiency | 1,000 - 1,200 pieces per hour | High-speed models, through innovative design, support multi-station parallel operations. For example, by adopting the dual-head alternating mounting technology, the output per unit time is greatly increased, which significantly improves production efficiency and meets the rhythm requirements of large-scale production. |
Lamination Precision | ±0.03mm - ±0.1mm | In scenarios with extremely high requirements for lamination precision, such as tempered film lamination operations, the equipment needs to be equipped with an advanced visual positioning system (CCD). Through precise visual recognition and positioning, the lamination precision can be strictly controlled within the required range, ensuring that the product lamination quality reaches the top level of the industry. |
