Application Scenarios of BOLYFA Auxiliary Material Mounting Equipment
In the consumer electronics field: In the production of mobile phones and tablets, it is used to attach auxiliary materials such as screen foam, battery adhesive, and camera sealing rings. For laptops, it can perform tasks such as heat sink mounting and keyboard cushion assembly.
In the automotive electronics field: It is responsible for attaching shock-proof stickers for in-vehicle displays, insulating sheets for battery modules, and fixing tapes for wire harnesses.
In the new energy field: It enables the precise mounting of thermal conductive adhesives and insulating films for power batteries.
In the medical device field: It accomplishes operations such as the attachment of labels for disposable consumables and the sealing of sterile packaging.
The BOLYFA Auxiliary Material Mounting Equipment serves as a core device for realizing automated pasting and assembly of auxiliary materials in the field of industrial manufacturing, playing a crucial and significant role in numerous industries such as electronics, automobiles, medicine, and home appliances. It is mainly responsible for precisely and efficiently applying various auxiliary materials, including adhesive tapes, foam, insulating sheets, labels, and protective films, to the product production process.
Core Functions and Remarkable Features of BOLYFA Auxiliary Material Mounting Equipment
Core Functions
1. It can achieve precise positioning and mounting operations for various auxiliary materials, such as shock-proof foam, conductive adhesive, double-sided adhesive, and heat sinks.
2. It has the ability to handle auxiliary materials of various shapes and sizes, and can properly deal with sheet-shaped, roll-shaped, or irregular-shaped parts.
3. It can integrate a series of related processes such as punching, cutting, and peeling off the backing paper to meet complex production requirements.
Outstanding Features
1. High Precision: With the help of the visual positioning system (CCD) or laser alignment technology, the mounting accuracy of the equipment can reach ±0.1mm, ensuring the accuracy of the mounting.
2. High Speed: The mounting speed of some advanced equipment can reach hundreds of pieces per minute, greatly improving the production efficiency.
3. Flexibility: Through the flexible switching of programs, it can adapt to the production of different product models, especially suitable for the production mode of small batches and multiple varieties.
4. Automation: It can be seamlessly linked with the production line to achieve an integrated process of automatic feeding, mounting, and detection, reducing manual intervention.
Composition System of the Equipment
Core Modules
1. Feeding System: It includes a roll feeding mechanism and a sheet feeding platform, which are responsible for providing a stable supply of auxiliary materials for the mounting process.
2. Positioning System: Composed of a robotic arm (such as SCARA/six-axis robot), precision guide rails, and a visual positioning module, it ensures the accuracy of the mounting position.
3. Mounting Head: Equipped with a vacuum suction nozzle, a pressure sensor, and a rotation adjustment mechanism, it realizes the grabbing, fitting, and pressure control of the auxiliary materials.
4. Control System: With a PLC or industrial computer as the core, equipped with a motion control card and a human-machine interface (HMI), it comprehensively controls and operates the equipment.
5. Detection System: Using AOI (Automated Optical Inspection) or pressure feedback technology, it conducts real-time monitoring and control of the mounting quality.
Auxiliary Modules
1. Dust Removal Device: It meets the production requirements of a clean environment and prevents impurities from affecting the mounting effect.
2. Waste Recycling System: It is used to collect the waste generated during the production process and keep the working environment clean.
3. Temperature Control Module: For special adhesives that need to be heated, it precisely controls the temperature to ensure the performance of the adhesive.
Technical Development Trends
1. Intelligence: Using AI algorithms to optimize the mounting path and continuously improving the product yield rate through machine learning technology.
2. Modular Design: Achieving rapid model change, effectively reducing the downtime of the equipment, and improving production efficiency.
3. Green Manufacturing: Adopting the concept of low-power consumption design and at the same time adapting to environmentally friendly adhesives to practice sustainable development.
4. Human-Machine Collaboration: Promoting the application of lightweight collaborative robots (Cobot) in auxiliary material mounting equipment to improve the efficiency of human-machine collaborative operations.
The BOLYFA Auxiliary Material Mounting Equipment is a key tool for improving production efficiency and ensuring product consistency. When selecting the equipment, it is necessary to closely combine multiple factors such as process requirements, cost budget, and future expandability. With the continuous advancement of flexible manufacturing and intelligent upgrading, such equipment is continuously developing towards higher precision and stronger adaptability.
| Parameter Category | Typical Indicator | Explanation |
|---|---|---|
| Positioning Accuracy | ±0.05mm ~ ±0.2mm | Controlled by the visual system and servo motor. For high-precision scenarios (such as chip mounting), it needs to be ≤0.1mm. |
| Mounting Speed | 60~600 pieces per minute (UPH) | The speed is inversely proportional to the accuracy. Multi-head equipment (such as 4 parallel heads) can achieve high-speed mounting. |
| Material Size | Sheet material: 0.5×0.5mm ~ 200×200mm | The width of roll materials usually supports 10~500mm, and the thickness ranges from 0.01~5mm (depending on the material type). |
| Mounting Pressure | 0.1~50N (adjustable) | The pressure sensor ensures uniform adhesion of the adhesive material and avoids damaging fragile components (such as flexible screens). |
| Equipment Size | Length×Width×Height: 1.5×1.2×1.8m | Compact equipment is suitable for small workshops, and customized layouts are required for large production lines. |
| Power Supply Requirements | 220V/380V AC, power 2~10kW | In scenarios with high power requirements: heating modules or multi-axis synchronous movement. |
